Method of operating a combustion turbine power plant having compressed air storage

US 5,934,063 A
Filed: 07/07/1998
Issued: 08/10/1999
Est. Priority Date: 07/07/1998
Status: Expired due to Term

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1. A method of operating a combustion turbine power generation system and derivatives thereof comprising:

providing at least one combustion turbine assembly including a compressor, an expansion turbine operatively associated with said compressor, a generator coupled with said expansion turbine;

a combustor feeding said expansion turbine;

flow path structure fluidly connecting an outlet of said compressor to an inlet of said combustor;

a compressed air storage;

a charging compressor for charging said air storage;

charging structure fluidly connecting an outlet of said charging compressor with an inlet to said air storage;

connection structure fluidly connecting an outlet of said air storage to an inlet of said combustor; and

valve structure associated with said connection structure and said charging structure to control flow through said connection structure and said charging structure, respectively,controlling said valve structure to selectively permit one of the following modes of operation;

a combustion turbine mode of operation wherein air compressed from said compressor moves through said flow path structure to said combustor feeding said expansion turbine such that said expansion turbine drives said generator,a compressed air augmentation mode of operation wherein compressed air from said air storage is supplied through said connection structure to said combustor in addition to compressed air passing through said flow path structure to said combustor, which increases mass flow of compressed air and gas to said expansion turbine, andan air storage charging mode of operation wherein compressed air from said charging compressor moves through said charging structure to charge said air storage.

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Abstract

A method is provided to ensure that a combustion turbine power generation system may operate at maximum allowable power at elevated ambient temperature and/or at low air density. The method includes providing at least one combustion turbine assembly including a compressor, an expansion turbine operatively associated with the compressor, an upgraded generator coupled with the expansion turbine; a combustor feeding the expansion turbine; flow path structure fluidly connecting an outlet of the compressor to an inlet of the combustor; a compressed air storage; a charging compressor for charging the air storage; charging structure fluidly connecting an outlet of the charging compressor with an inlet to the air storage; connection structure fluidly connecting an outlet of the air storage to an inlet of the combustor; and valve structure associated with the connection structure and the charging structure to control flow through the connection structure and the charging structure, respectively. The valve structure is controlled to selectively permit one of the following modes of operation: (1) a combustion turbine mode of operation wherein air compressed from the compressor moves through the flow path structure to the combustor feeding the expansion turbine such that the expansion turbine drives the generator, (2) a compressed air augmentation mode of operation wherein compressed air from the air storage is supplied through the connection structure to the combustor in addition to the compressed air passing through the flow path structure to the combustor, which increases mass flow of compressed air and gas to the expansion turbine and thus permits the upgraded generator to provide an increased power due to the additional compressed air suppled to the expansion turbine, and (3) an air storage charging mode of operation wherein compressed air from the charging compressor moves through the charging structure to charge the air storage.

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27 Claims

1. A method of operating a combustion turbine power generation system and derivatives thereof comprising:
- providing at least one combustion turbine assembly including a compressor, an expansion turbine operatively associated with said compressor, a generator coupled with said expansion turbine;
  
  a combustor feeding said expansion turbine;
  
  flow path structure fluidly connecting an outlet of said compressor to an inlet of said combustor;
  
  a compressed air storage;
  
  a charging compressor for charging said air storage;
  
  charging structure fluidly connecting an outlet of said charging compressor with an inlet to said air storage;
  
  connection structure fluidly connecting an outlet of said air storage to an inlet of said combustor; and
  
  valve structure associated with said connection structure and said charging structure to control flow through said connection structure and said charging structure, respectively,controlling said valve structure to selectively permit one of the following modes of operation;
  
  a combustion turbine mode of operation wherein air compressed from said compressor moves through said flow path structure to said combustor feeding said expansion turbine such that said expansion turbine drives said generator,a compressed air augmentation mode of operation wherein compressed air from said air storage is supplied through said connection structure to said combustor in addition to compressed air passing through said flow path structure to said combustor, which increases mass flow of compressed air and gas to said expansion turbine, andan air storage charging mode of operation wherein compressed air from said charging compressor moves through said charging structure to charge said air storage.
- View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
- - 2. The method according to claim 1, wherein said augmentation mode of operation is performed during operating conditions when mass flow of compressed air and gas to said expansion turbine is reduced to a level preventing said expansion turbine from operating at maximum allowable power.
  - 3. The method according to claim 2, wherein said additional compressed air is supplied during a time of elevated ambient temperature.
  - 4. The method according to claim 2, wherein said additional compressed air is supplied when air density is too low to permit said expansion turbine to operate at maximum allowable power.
  - 5. The method according to claim 1, wherein said charging compressor comprises a boost compressor having an inlet connected with an outlet of said compressor of said combustion turbine assembly, and an electric motor drives said boost compressor.
  - 6. The method according to claim 5, further including an intercooler between an outlet of said compressor of said combustion turbine assembly and an inlet to said boost compressor.
  - 7. The method according to claim 1, wherein said charging compressor includes at least first and second compressors, an intercooler being provided between an outlet of said first compressor and an inlet to said second compressor, an inlet of said first compressor receiving ambient air, an outlet of said second compressor being coupled with said air storage via said charging structure, an aftercooler being provided between an outlet of said second compressor and an inlet to said air storage, and an electric motor drives said first and second compressors.
  - 8. The method according to claim 1, further including a steam turbine, an electric generator coupled with said steam turbine, and a heat recovery steam generator, an inlet of said heat recovery steam generator being in communication with an outlet of said expansion turbine, an outlet of said heat recovery steam generator being in communication with an inlet to said steam turbine.
  - 9. The method according to claim 1, wherein said air storage is an underground geological formation or a man-made pressure vessel.
  - 10. The method according to claim 1, wherein said generator of said combustion turbine system has a capacity to provide power exceeding power generated by said combustion turbine system when operating in said combustion turbine mode of operation, such that during said air augmentation mode of operation, said generator may provide said exceeding power due to additional compressed air being provided to said expansion turbine of said combustion turbine assembly.

11. A method of providing a combustion turbine derivative power plant integrated with compressed air storage, said power plant including a combustion turbine assembly having at least one compressor, at least one expansion turbine operatively associated with said at least one compressor, with at least one combustor feeding said at least one expansion turbine, and at least one electric generator coupled with said at least one expansion turbine, said at least one compressor communicating with an inlet to said at least one combustor via flow path structure,the method including:
- providing for compressed air introduction upstream of said at least one combustor feeding said at least one expansion turbine;
  
  providing for compressed air extraction from a discharge of said at least one compressor;
  
  upgrading a capacity of the electric generator;
  
  providing a compressed air compression storage and retrieval system comprising;
  
  at least one boost compressor;
  
  at least one electric motor to drive the boost compressor;
  
  at least one intercooler feeding the boost compressor;
  
  an aftercooler downstream of said boost compressor; and
  
  a compressed air storage downstream of said aftercooler;
  
  integrating said combustion turbine assembly and said storage and retrieval system to provide various flow paths through the said power plant by providing;
  
  integrating structure permitting communication between an outlet of said combustion turbine assembly compressor, via an intercooler, to an inlet of said boost compressor;
  
  charging structure connecting an outlet of said boost compressor to an inlet of said aftercooler, and connecting an outlet of said aftercooler to said compressed air storage;
  
  connection structure permitting communication between an outlet of said air storage and an inlet to the combustor; and
  
  valving to selectively control flow through said charging structure, said connection structure, said integrating structure, and said flow path structure,the integration ensuring selective provision of three modes of operations;
  
  a) a combustion turbine mode of operation, b) an air augmentation mode of operation, providing power higher than that provided by said combustion turbine mode of operation by directing complementary air flow from said compressed air storage to said at least one combustor feeding said at least one expansion turbine and c) an air storage charging mode of operation, wherein said air storage is charged with compressed air by said at least one compressor and said at least one boost compressor.
- View Dependent Claims (12, 13, 14, 15, 16, 17, 18)
- - 12. The method according to claim 11, wherein said valving includes a first valve system for controlling air flow through said charging structure, a second valve system for controlling air flow in said connection structure between said compressed air storage and said combustor, a valve in said integrating structure and a valve in said flow path structure to direct compressed air from an outlet of said at least one compressor.
  - 13. The method according to claim 12, further including a recuperator located in said connection structure between said compressed air storage and said combustor.
  - 14. The method according to claim 13, wherein during said combustion turbine mode of operation, said first and second valve systems are closed, said valve in said integrating structure is closed, and said valve in said flow path structure is open, so as to define a flow path from said at least one compressor through said flow path structure and to an inlet of said at least one combustor feeding said expansion turbine.
  - 15. The method according to claim 13, wherein during said air augmentation mode of operation, said first valve system is closed, said second valve system is open, said valve in said integrating structure is closed, and said valve in said flow path structure is open so as to define a gas and air flow path where compressed air stored in said air storage moves through said recuperator and mixes with the air from an outlet of said at least one compressor and goes to said at least one combustor feeding with products of combustion said at least one expansion turbine, such that said at least one expansion turbine produces maximum allowable power, thus increasing electric power by generated by said at least one electric generator to an electric grid.
  - 16. The method according to claim 15, wherein inlet guide vanes of said at least one compressor are closed to reduce power consumption by said at least one compressor to increase electric power by said at least one electric generator to the electric grid.
  - 17. The method according to claim 13, wherein during said air storage charging mode of operation, said first valve system is open, said second valve system is partially open, a valve in said integrating structure is open, and said valve in said flow path structure is closed so as to define an air and gas flow path where compressed air from said at least one compressor moves along said integrating structure, through said an intercooler and is further compressed in said a boost compressor, compressed air them moves to said aftercooler and to said compressed air storage;
    - the method further provides that a small portion of cooling air flows from said air storage via said connection structure through a partially open valve of said second valve system, through said recuperator to said at least one combustor feeding said at least one expansion turbine to provide said at least one expansion turbine with sufficient cooling air, and said at least one electric generator is connected to and fed by an electric grid, where said electric generator drives said at least one compressor and at least one expansion turbine, and said boost compressor is driven by said electric motor fed by the electric grid.
  - 18. The method according to claim 12, further including a bottoming steam system including a heat recovery steam generator operatively associated with an exhaust of said at least one expansion turbine.

19. A method of providing a combustion turbine derivative power plant including a combustion turbine assembly having at least one compressor, at least one expansion turbine operatively associated with said at least one compressor, with at least one combustor feeding said at least one expansion turbine, and an electric generator coupled with said at least one expansion turbine,the method including:
- providing for compressed air introduction upstream of said at least one combustor feeding said at least one expansion turbine;
  
  upgrading a capacity of the electric generator;
  
  providing an additional compression and compressed air storage system comprising;
  
  a compressor structure;
  
  an electric motor to drive said compressor structure;
  
  an aftercooler downstream of said compressor structure;
  
  compressed air storage downstream of said aftercooler;
  
  integrating said combustion turbine assembly and said compression and compressed air storage system to provide various flow paths through the system with;
  
  charging structure permitting communication between an outlet of said compressor structure and an inlet to said aftercooler and from an outlet of said aftercooler to said compressed air storage,connection structure permitting communication between an outlet of said air storage and an inlet to said at least one combustor,valving to selectively control flow through said charging structure and said connection structure,the integration ensuring selective provision of three modes of operation;
  
  a) a combustion turbine mode of operation, b) an air augmentation mode of operation providing a power higher than that provided by said combustion turbine mode of operation, by directing complementary compressed air flow from said compressed air storage to said at least one combustor feeding said at least one expansion turbine, and c) an air storage charging mode of operation, wherein the said air storage is charged with compressed air by said compressor structure.
- View Dependent Claims (20, 21, 22, 23, 24, 25, 26, 27)
- - 20. The method according to claim 19, wherein said valving includes a first valve system for controlling air flow through said charging structure and said second valve system for controlling air flow in said connection structure between said compressed air storage and said combustor.
  - 21. The method according to claim 20, further including a recuperator located in said connection structure between said compressed air storage and said combustor.
  - 22. The method according to claim 21, wherein during said combustion turbine mode of operation, said first and second valve systems are closed so as to define a flow path from said at least one compressor through said flow path structure to said combustor.
  - 23. The method according to claim 21, wherein during said air augmentation mode of operation, said first valve system is closed and said second valve system is open so as to define a gas and air flow path where compressed air stored in said air storage moves through said connection structure and to said recuperator and mixes with the air from an outlet said at least one compressor and moves to said combustor feeding with products of combustion said at least one expansion turbine, such that said at least one expansion turbine produces maximum allowable power, thus increasing electric power by said electric generator to an electric grid.
  - 24. The method according to claim 23, wherein inlet guide vanes of said at least one compressor are closed to reduce power consumption by said at least one compressor and increase the electric power by generator to an electric grid.
  - 25. The method according to claim 21, wherein during said air charging mode of operation, said first valve system is open, said second valve system is closed, and said electric-motor driven compressor train is connected to and fed by an electric grid so as to define an air flow path where said compressor structure compresses atmospheric air which moves along said charging structure and through said aftercooler and into said air storage.
  - 26. The method according to claim 19, wherein said compressor structure comprises at least one boost compressor.
  - 27. The method according to claim 19, wherein said compressor structure comprises a compressor train.

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Current Assignee
Michael Nakhamkin
Original Assignee
Michael Nakhamkin
Inventors
Nakhamkin, Michael
Primary Examiner(s)
Casaregola, Louis J.

Application Number

US09/110,672
Time in Patent Office

399 Days
Field of Search

60/39.02, 60/39.07, 60/39.182, 60/726, 60/727
US Class Current

60/773
CPC Class Codes

F02C 6/06   providing compressed gas F0...

F02C 6/16   for storing compressed air

F05D 2270/053   Explicitly mentioned power

Y02E 60/16   Mechanical energy storage, ...

Method of operating a combustion turbine power plant having compressed air storage

First Claim

5 Assignments

Litigations

0 Petitions

Accused Products

Abstract

168 Citations

27 Claims

Specification

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Method of operating a combustion turbine power plant having compressed air storage

First Claim

5 Assignments

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Subscription Required

Litigations

0 Petitions

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Accused Products

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Abstract

168 Citations

27 Claims

Specification

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Solutions

Use Cases

Quick Links