Battery electrolyte level monitor

US 5,936,382 A
Filed: 02/02/1998
Issued: 08/10/1999
Est. Priority Date: 02/02/1998
Status: Expired due to Term

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1. A device for monitoring electrolyte level in a multi-celled battery, said device comprising:

an electric circuit having a first terminal capable of being fixed within one of the battery cells at a minimum acceptable electrolyte level, and a second terminal capable of being electrically connected to a second of the battery cells;

a probe having an electrically conductive sensor member, said sensor member connected electrically to said circuit and having an exposed face defining said first terminal to contact the electrolyte;

an indicator electrically connected to said circuit between said probe and said second terminal, said indicator being responsive to a flow of current through said circuit; and

a resistor electrically connected in parallel with said indicator.

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Abstract

An electrolyte level monitor used in combination with a battery having multiple cells. The monitor includes a circuit having an indicator which operates when the electrolyte level is at or above the minimum acceptable electrolyte level. The circuit is connected across cells of the battery to provide a potential to operate the monitor.

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25 Claims

1. A device for monitoring electrolyte level in a multi-celled battery, said device comprising:
- an electric circuit having a first terminal capable of being fixed within one of the battery cells at a minimum acceptable electrolyte level, and a second terminal capable of being electrically connected to a second of the battery cells;
  
  a probe having an electrically conductive sensor member, said sensor member connected electrically to said circuit and having an exposed face defining said first terminal to contact the electrolyte;
  
  an indicator electrically connected to said circuit between said probe and said second terminal, said indicator being responsive to a flow of current through said circuit; and
  
  a resistor electrically connected in parallel with said indicator.
- View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
- - 2. A device in accordance with claim 1 wherein said probe further comprises a nonconductive outer shell within which is fixed said sensor member.
  - 3. A device in accordance with claim 1 wherein said electrical circuit is closed so as to allow current to flow through said indicator when said electrolyte is at a level sufficient to contact said first terminal, whereby a positive indication of sufficient electrolyte is given.
  - 4. A device in accordance with claim 2 wherein said indicator comprises a light emitting diode (LED).
  - 5. A device in accordance with claim 4 wherein said sensor member comprises a rod including lead.
  - 6. A device in accordance with claim 5 wherein said outer shell comprises a phenolic.
  - 7. A device in accordance with claim 4 wherein said LED is fixed on top of said probe.
  - 8. A device in accordance with claim 3 wherein said exposed face is positioned at an end of said probe.
  - 9. A device in accordance with claim 4 wherein said LED has a rated input voltage of between about 3 and about 4 volts, and said resistor has an impedance of between about 79 and about 86 ohms.

10. An electrolyte level monitoring device, comprising:
- an electric circuit having a first terminal positionable at a minimum acceptable electrolyte level within one battery cell and a second terminal for electrical connection to a second battery cell;
  
  a probe having an electrically conductive sensor member and a nonconductive shell, said sensor member electrically connected to said circuit and having an exposed face defining said first terminal for contacting the electrolyte;
  
  an LED electrically connected in series between said first terminal and said second terminal; and
  
  a resistor electrically connected in parallel with said LED.

11. A battery having an electrolyte level monitor, said battery comprising:
- a negative terminal;
  
  multiple cells connected electrically in series to one another;
  
  an electrical circuit having a first terminal positioned at a minimum acceptable electrolyte level in a one of said cells to contact the electrolyte at said level, and a second terminal electrically connected to a second of said cells to impress a potential across said circuit when the electrolyte in said one cell contacts said first terminal;
  
  an indicator electrically connected in series between said first and second terminals, said indicator being responsive to a flow of current through said circuit; and
  
  a resistor electrically connected in parallel with said indicator.
- View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
- - 12. A battery in accordance with claim 11 wherein said second terminal of said circuit is in electrical contact with a negative terminal of said second cell.
  - 13. A battery in accordance with claim 12 wherein said negative terminal is electrically connected in series to another of said cells through an intercell connector, said second terminal of said circuit being physically connected to said intercell connector.
  - 14. A battery in accordance with claim 12 wherein said second cell is positioned electrically between said one cell and the negative terminal of the battery.
  - 15. A battery in accordance with claim 14 further comprising a driving cell string which comprises two of said multiple cells in series to impress a potential across said circuit.
  - 16. A battery in accordance with claim 11 wherein said indicator comprises an LED.
  - 17. A battery in accordance with claim 16 wherein said LED comprises a blinking LED.
  - 18. A battery in accordance with claim 11 further comprising a probe electrically connected to said circuit, said probe having a sensor member comprising lead and an exposed face defining said first terminal.
  - 19. A battery in accordance with claim 18 wherein said probe comprises a nonconductive outer shell within which said sensor member is fixed.
  - 20. A battery in accordance with claim 13 further comprising an insulated wire electrically connected in series between said LED and said second terminal of said circuit.
  - 21. A battery in accordance with claim 18 wherein said one of said cells includes a cell cover, said probe being supported by and extending through said cover into said one cell.
  - 22. A battery in accordance with claim 11 further comprising a probe electrically connected to said circuit, said probe having an end defining said first terminal.

23. A device for monitoring electrolyte level in a battery having multiple cells, said device comprising:
- an electric circuit having a probe capable of being positioned within one of said battery cells, said probe comprising an electrically conductive material and having a first terminal positionable at a minimum acceptable electrolyte level within said one of said battery cells;
  
  a second terminal electrically connected to said electric circuit for electrical connection to a second one of said battery cells;
  
  an indicator electrically connected in series between said first and said second terminals, said indicator being responsive to a flow of current through said circuit; and
  
  a resistor electrically connected in parallel with said indicator.
- View Dependent Claims (24, 25)
- - 24. A device in accordance with claim 23 wherein said indicator comprises a light emitting diode (LED).
  - 25. A device in accordance with claim 24 wherein said probe further comprises a nonconductive outer shell within which is said conductive material.

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Litigation Data

Current Assignee
Philadelphia Scientific LLC (Philadelphia Scientific)
Original Assignee
William E.M. Jones
Inventors
Weidner, Evert C., Jones, William E. M.
Primary Examiner(s)
Tso, Edward H.

Application Number

US09/017,173
Time in Patent Office

554 Days
Field of Search

320/132, 320/134, 320/136, 320/DIG. 18, 320/FOR 142, 320/DIG. 21, 320/FOR 147, 324/425, 324/426, 324/432, 324/446, 340/635
US Class Current

320/132
CPC Class Codes

G01F 23/242   Mounting arrangements for e...

G01F 23/243   Schematic arrangements of p...

H01M 10/484   for measuring electrolyte l...

H01M 2200/108   Normal resistors

H01M 6/505   Cells combined with indicat...

Y02E 60/10   Energy storage using batteries

Y10S 320/21   State of charge of battery

Battery electrolyte level monitor

First Claim

3 Assignments

Litigations

0 Petitions

Accused Products

Abstract

22 Citations

25 Claims

Specification

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Battery electrolyte level monitor

First Claim

3 Assignments

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Litigations

0 Petitions

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Accused Products

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Abstract

22 Citations

25 Claims

Specification

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Use Cases

Quick Links

Others